Formerly PARASCADD
Formerly PARASCADD
A Case Study
EPCPROMAN Implementation at Hail & Ghasha Package 2 – Onshore Facilities
The Hail & Ghasha Development (HGD) is one of ADNOC’s most strategic energy projects, aimed at unlocking highly sour oil and gas reserves while setting new benchmarks in net-zero emissions, carbon capture, and low-carbon hydrogen production.
The project is designed to deliver 1 BSCFD of raw gas, significant oil and condensate volumes, and capture 1.52 million tons of CO₂ annually.
The Client and Project Overview
Project: Hail & Ghasha Package 2 – Onshore Facilities
Operator: Abu Dhabi National Oil Company (ADNOC)
Main Contractor (Onshore): Consortium led by Maire Tecnimont
Erection Contractor: Arabian Construction Company (ACC)
Location: Onshore Processing Plant near Ruwais, Abu Dhabi
Project Scope – Package 2
Package 2 focuses on the construction and commissioning of a large-scale Onshore Processing Plant (OPP) and associated facilities, including:
- Two gas processing units
- Three sulphur recovery unit (SRU) trains
- Utilities & offsites infrastructure
- Export pipelines
- CO₂ capture and low-carbon hydrogen recovery systems
The complexity, scale, and high H₂S content demanded robust digital construction management, full traceability, and strict quality control—making EPCPROMAN a critical enabler.
EPCPROMAN: Digital Backbone for Erection Excellence
EPCPROMAN Role :
EPCPROMAN is deployed by Arabian Construction Company (ACC) as the core digital platform to plan, manage, monitor, and control all erection activities, ensuring compliance with ADNOC, ISO, and project-specific requirements.
With over 25 years of proven implementation across major EPC projects, EPCPROMAN provides an integrated, field-proven solution tailored for large, safety-critical oil & gas developments.
Key EPCPROMAN Functionalities Implemented
1. End-to-End Material Traceability
- Front-end material availability verification before erection
- ISO-wise issuance and control of erection materials and supports
- Real-time visibility of material status, reducing site delays
Business Impact:
✔ Eliminated material mismatches
✔ Improved erection productivity
✔ Reduced rework and idle time
2. Digital Erection & Installation Control
- Preparation and maintenance of spool erection reports
- Automated erection material installation reports
- Digital flange assembly tracking
Business Impact:
✔ Faster reporting cycles
✔ Improved accuracy vs. manual logs
✔ Single source of truth for construction progress
3. Integrated Quality & Inspection Management
- Fit-up inspection reports
- Weld visual inspection reports
- NDT test reports
- Full linkage between erection, welding, inspection, and acceptance
Business Impact:
✔ 100% traceability from installation to inspection
✔ Faster approvals and fewer NCRs
✔ Enhanced compliance with ADNOC QA/QC standards
4. Welder Performance & Compliance Monitoring
- Digital evaluation of welder performance
- Performance analytics based on welding output and inspection results
Business Impact:
✔ Early identification of skill gaps
✔ Improved weld quality
✔ Reduced repair rates
5. Line History, Painting & Preservation Control
- Automated line history sheet generation
- Painting reports aligned with approved paint systems
- Full linkage between erection, testing, and surface protection
Business Impact:
✔ Seamless handover to commissioning
✔ Improved documentation quality
✔ Faster mechanical completion clearance
6. Test Package & Mechanical Completion Management
- Construction completion tracking
- Pressure testing & flushing management
- Reinstatement, mechanical completion, and box-up clearance
- Digitized test package lifecycle
Business Impact:
✔ Accelerated commissioning readiness
✔ Reduced bottlenecks at MC stage
Strategic Value Delivered by EPCPROMAN
For ACC
- Centralized digital control of erection activities
- Reduced manual documentation and data silos
- Improved productivity, safety, and quality outcomes
For the Project
- Supports ADNOC’s net-zero and low-carbon objectives by minimizing rework and inefficiencies
- Ensures audit-ready documentation for one of the world’s most complex sour gas projects
- Enables predictable delivery on a mission-critical national energy project
Why EPCPROMAN Stands Out
- 25+ years of proven EPC project deployment
- Designed specifically for large-scale oil & gas construction
- Deep integration of construction, quality, and commissioning workflows
- Trusted on high-risk, high-complexity projects like Hail & Ghasha
Conclusion
The successful implementation of EPCPROMAN at Hail & Ghasha Package 2 demonstrates its capability as a mission-critical digital construction management platform.
By enabling full traceability, quality assurance, and erection control, EPCPROMAN plays a vital role in delivering one of ADNOC’s most strategic, future-focused energy developments.